Step One

  • We hand select the finest North America lumber.

Step Two

  • The first layer of primer is applied and properly cured in a high temperature oven. Surfaces are then meticulously hand sanded in preparation for finishing. Dust particles are blown, brushed, and wiped away by hand.

Step Three

  • The first layer of paint sealer is applied and properly cured. Again, the surface is hand sanded and is cleared of all remaining dust particles.

Step Four

  • The first layer of paint sealer is applied and properly cured. Again, the surface is hand sanded and is cleared of all remaining dust particles.

Step Five

  • The second layer of paint sealer is applied and properly cured in a high temperature oven.
  • When a Brush premium finish is selected, the wood block is wrapped in sand paper and gently rubbed to create brush lines on the face of the surface. A full wipe glaze is applied to fill the brush lines. Excess glaze is wiped away, and the remaining glaze is properly cured.
Enamel Process - Steps

Step Six

  • The first layer of AC sealer is applied, and then properly cured.
  • When a full wipe glaze or highlight premium finish is selected, the chosen glaze is carefully wiped over the door. Excess glaze is wiped away, and the remaining glaze is cured. Surfaces are then meticulously hand sanded in preparation for the final top coat. Dust particles are blown, brushed, and wiped away by hand.

Step Seven

  • The final layer AC top coat with UV inhibitors is sprayed on by hand, and then properly cured in a high temperature oven.
  • The product is continuously monitored for quality and inspected for finish consistency. Gloss levels are checked using a sheen meter.
  • Product arrives at the final stages of manufacturing by way of overhead lines and staging carts, providing the most protection possible.